http://hackaday.com/2016/11/09/resurrection-pressing-ww2-radio-equipment-back-into-service/
Author: Peter Marks
SolderSmoke Podcast #191 RIGS! REAL RIGS!, BITX40 Module, EMRFD, MAILBAG
SolderSmoke Podcast #191 is available:
http://soldersmoke.com/soldersmoke191.mp3
TRAVELOGUE AND FAMILY DOINGS: Pete son’s wedding, Billy’s Birthday, Gonzalo safely home in the Dominican Republic, MORE BEARS IN THE SHENANDOAH WOODS
Reverse Polarity Protection
When I opened the package from India and saw Farhan’s s beautiful board with all those little SMD parts, I immediately worried about frying those parts by accidentally reversing the polarity of the 12 volt DC input. Believe me, this can happen. It is especially likely during the early, enthusiastic testing and experimenting that takes place in the days after the arrival of a new rig. So, my friends: Save yourselves the agony of fried components! Don’t let your BITX 40 Module go up in smoke! Install a simple reverse polarity protection circuit BEFORE you start working with your new board.
Here is what I did: I just took a diode (a fairly hefty diode) and I soldered it in between the pins of that neat little circular power jack that Farhan sent with the module. Be sure to solder it in so that it does NOT conduct if you have connected the power correctly. The arrow should be pointing to positive terminal. Then put a fuse (3 amp or even a 2 amp) in the line from the connector to the power supply or battery. If you don’t have a holder you can try just soldering the fuse into the line.
With these two little parts, you can save yourself a lot of grief: If (WHEN!) you connect red to black and black to red, that diode will conduct like crazy and will blow the fuse. You’ll just have to replace the fuse (and not the module).
On the Air with the BITX 40 Module
This morning I built a mic/PTT for the BITX 40. I used the little electret element that Farhan sent with the rig. The element sits atop the plastic tube from a pen. For the push-to-talk I used a little push switch that locks down (on) until you push it again (which opens it). This is very convenient — you don’t wear your thumb muscles out on long “old buzzard” transmissions! I used some PVC pipe and some wooden dowel to make the thing a bit ergonomic. It is held together with Gorilla tape.
It works great! I put the rig on the air this morning and very quickly worked KD3TB up in Pennsylvania — Irwin was testing his K3. Then I worked KM4LWP — James was only a mile or so from me, running 3 watts from a KX3. Then Mario, K2ZGW called in. Everyone said the rig sounds great.
In the picture above you see the rig, the mic and (on the right) the VFO.
On the Air with the BITX 40 Module
This morning I built a mic/PTT for the BITX 40. I used the little electret element that Farhan sent with the rig. The element sits atop the plastic tube from a pen. For the push-to-talk I used a little push switch that locks down (on) until you push it again (which opens it). This is very convenient — you don’t wear your thumb muscles out on long “old buzzard” transmissions! I used some PVC pipe and some wooden dowel to make the thing a bit ergonomic. It is held together with Gorilla tape.
It works great! I put the rig on the air this morning and very quickly worked KD3TB up in Pennsylvania — Irwin was testing his K3. Then I worked KM4LWP — James was only a mile or so from me, running 3 watts from a KX3. Then Mario, K2ZGW called in. Everyone said the rig sounds great.
In the picture above you see the rig, the mic and (on the right) the VFO.
It’s Ugly, But It Gets You There: Pete’s Latest Rig
That, my friends is an extreme example of what we mean when we use the word “rig.” This magnificent machine sent Pete’s melodious voice across the mighty Pacific several times during the recent CQ WW contest.
Pete wrote to Jun:
Hacking the Hackable BITX 40 Module: VFO is the Way to Go!
I am having a lot of fun with Farhan’s new BITX 40 Module. I think I’m doing exactly what Farhan intended people to do with this rig: work on it, modify it, improve it.
I’ve been working on frequency stability. I was, I admit, skeptical from the start about the stability of a thumb-sized, SMD, varactor-tuned VFO with a ferrite or iron powder toroidal coil. Don’t get me wrong — it worked. But it drifted. It seems to me that it would be asking too much to expect a VFO like this to be drift-free. (But I may be wrong — are there any SMD, varactor-tuned VFOs out there that DON’T drift?)
First I thought it might be the 9 uH metallic core toroid. So I replaced that with a 10uH choke — no ferrite or iron powder in there. That seemed to help a bit, but SSB QSOs would still quickly drift into Donald Duck chatter. Then I thought it might be the varactor diode. I let it warm up. A lot. Still, it drifted. Then I thought it might be the trimmer cap, so I took it off the board. No change. During this process I noticed that even slight pressure on the board caused the rig to shift frequency. I began to suspect that the drift was just structural — a consequence of the physical characteristics of the SMD parts and the board. To get VFOs stable I’ve had to build them big: 10 X 10pf NP0 caps to make one 100 pf cap, large air-core coils, and big sturdy variable caps. I’d isolate the frequency determining elements in a box separate from the powered components. This little VFO just looked too small to be stable.
So faced with drift, at first I asked myself, “What would Pete do?” I took an AD9850/Arduino combination off the shelf and plugged the output into the “DDS” jack Farhan had placed on the board. I removed the 10uH choke. Viola! With the DDS tuned to 4.7 – 5 MHz, the receiver worked great. I briefly tried to updated the Arduino code to take into account the 12 MHz IF (so I could get an accurate frequency readout), but ran into the old painful Arduino IDE problems: Now it is claiming there are library problems. Not wanting to suffer through another round of digi-agony, I left well-enough alone. I used the DDS with the old code for one day.
But of course, I was not satisfied. Attaching a DDS or PLL synthesizer to the BITX 40 Module just didn’t seem right. Heck, it was kind of like just hooking up my FeelTech Chinese sig gen to the DDS jack. Farhan’s rig is simple, beautiful and ANALOG. The parts are small, but you can see them. You can put your scope probe on the collector of Q7 and see what is going on. DDS or PLL. It is a REAL HARDWARE-DEFINED RIG. So I decided to build a VFO. Pete calls VFO’s “grief machines” but for me, the grief machines are those little Arduino beasts. To each his own.
When I build a VFO, I start with the variable capacitor and the reduction drive. I found a nice one (with reduction drive) in my junk box. I tunes from 40 pf to 56 pf. I decided to use the super-simple Hartley circuit presented by Wes Hayward W7ZOI in SSDRA (page 34, fig 7).
I went with a 4.4 uH air core coil (wound on a cardboard tube from a coat hanger). Consultation with on-line resonant frequency calculators showed that I’d need to put about 180 pf in parallel with the variable cap. For this, I used a bunch (maybe 10?) of small value NP0 caps in parallel. This really helps keep the VFO stable.
As I did with my HROish receiver, I put the coil and the caps in one box, with the MPF-102 and associated parts in an attached Altoids tin. Everything was glued and bolted down very solidly.
I only built the actual oscillator stage — I decided to use the buffer amps on Farhan’s board.
The oscillator started right up. I had to add and then take away some turns on the coil to get it to run in the desired range. Then I plugged it into the DDS jack — the receiver was working immediately.
I noticed, however, that it seemed a bit less sensitive than it had been with the AD9850 DDS. And when I grabbed the wire going into the DDS connector, audio output jumped dramatically. It took me a few minutes to figure that out: I think the output from my VFO was not adequately turning on the diodes in the diode ring. When I grabbed the wire, I was putting a lot of noise into the mixer port, probably turning the diodes more fully on (but also letting a lot of noise through).
Fixing this problem part was fun: Looking at the BITX 40 schematic, I saw that the two 1000pf feedback caps in the original oscillator were still in the circuit. I figured those caps would be sending a lot of my VFO energy to ground. So I fired up my hot air rework station and deftly removed C91, the 1000 pf cap that is connected to the base of Q9. Instantly the receiver started inhaling as it had with the DDS VFO. That was a very satisfying fix.
This whole VFO project was very satisfying. It was all done in one day, and all the parts came out of my junk box. I think I ended up with an LO frequency source that matches up in a pleasing way with the analog circuitry in Farhan’s rig. And here is bonus that I think is just what Farhan had in mind: this kind of circuit adds a definite homebrew element to the module rig.
I found that this external VFO improved stability significantly. I don’t know if it is as stable as the DDS, but with the external VFO the receiver no longer drifts away as I listen to SSB signals.
DONE! Jan’s AMAZING Mate for the Mighty Midget Receiver
For the lower end of 80m I had to add additional 47 pF next to the 47 pF trimmer caps, so there it is about 600-650 pF max!
Another Great DSB rig from New Zealand
I.G.Y., The Nightfly, Donald Fagen, Jean Shepherd and SolderSmoke
OK, so from time-to-time we talk about IGY, the International Geophysical Year. I was born during that scientifically momentous period. A lot of cool stuff happened. Amazing propagation conditions too. So for a while (around SolderSmoke 149) I was using the opening bars of Donald Fagen’s song I.G.Y. as the intro for the podcast. That song comes from Fagen’s album Nightfly. The album cover appears above.
This morning I got two e-mails from Steve N8NM about another connection between SolderSmoke and IGY. At first I thought he was pulling my leg. But before I show you the e-mails, let me show you another picture:
Steve writes:
Hey Bill!
I’m Listening to #149, where you introduced Donald Fagen’s “I.G.Y” as the new theme song. Have you heard that the protagonist on that album is based on none-other than Shep, K2ORS. Don’t know if that’s necessarily true, but the album title (The Nightfly), Fagen being from NY, and the era depicted certainly make that plausible…
I guess it’s factual – This is from an interview Fagen did with New York Magazine:
Symphony Sid was very popular. Mort Fega was probably the best all-around jazz D.J. Ed Beach on WRVR would do this very scholarly afternoon show, and I’d listen to that when I came home from school. But the figure of the Nightfly was based more on a guy who didn’t play jazz records, Jean Shepherd. He was a monologist who used to just talk and tell stories and say funny things. He was a social satirist.
Farhan on What’s New in the BITX 40 Module
In the new bitx boards, I have tried to keep as close to the original bitx as I could. however, there are a few departures that I thought the bitx builders here would like to know about.
VK3HN: SOTA, HB, SSB, and QRP FB!
Peter VK3YE sent me the link to this amazing site. Wow, Paul VK3HN does great work, both with the homebrew rigs and in describing his work on them. Check it out:
https://vk3hn.wordpress.com/2016/10/25/summit-prowler-one-a-homebrew-7mhz-ssb-qrp-transceiver-for-sota/
Great stuff. Thanks Peter! Thanks Paul!
Video of BITX 40 Module in receive mode
A Package from Hyderabad: Farhan’s BITX 40 Module Arrives in Virginia
Cool Jazz from New Zealand as Heard on a Homebrew Superhet Receiver (VIDEO)
I’m making slow but steady progress on this one. The origin of the project was the beautiful National HRO dial and gearbox that Armand WA1UQO gave me.
I decided to use a 455 kHz IF because;
1) That was the IF of the old HRO receivers (the ones that won WWII)
2) I had a nice TOYO CM455 crystal mechanical filter that would be good for SSB.
3) I figured it would be easy to add in a wider filter that would be good for AM shortwave listening.
4) I like to keep the IF below the frequency of the VFO.
The wide filter turned out to be harder than I thought, but I think I have finally achieved the selectivity I was looking for. I’ll have a switch on the front panel that will allow me to go from “AM-Wide” to “SSB Narrow.” The switch will change the filters and the detectors, and will turn the BFO on and off.
Still to do: I need a high-pass filter to knock down RFI from nearby AM broadcast transmitter. And an RF gain control would be nice.
I’m really glad Radio New Zealand is there. It provides welcome relief from the shortwave fire and brimstone. Radio Romania is also doing a fine job on shortwave.
The Last Hallicrafters Transceiver…REBORN! TWICE!
Pete Juliano and his colleague Giovanni Manzoni led me this morning to the happy land of Hallicrafters hybrid nostalgia.
It all started with Pete’s latest blog post:
http://n6qw.blogspot.com/2016/10/more-junk-box-rigs.html
I admit that I had never even heard of the Hallicrafters FPM rigs. Pete’s (uh, I mean Giovanni’s) video show’s Pete’s junk-box rebuild of the old rig. Very nice. Note the presence of the Si5351…
I needed more background info, so I turned to YouTube. This led me to more old friends: Dale Parfitt W4OP has a really nice video of his rebuild of the Halli FPM rig (see above). From his video we learn why Dr. Juliano prescribed a dose of Si5351 for the patient: Dale tells us that VFO instability was a major problem with this rig. Dale fixed his with the addition of an X-Lock board from yet another friend of SolderSmoke: Ron G4GXO of Cumbria Designs.
Dale really out-did himself by building an add-on accessory box for the FPM. Very nice. I especially liked the addition of the W3NQN passive audio filter for CW. I always have misgivings about adding audio filters to Direct Conversion receivers — this will reduce QRM, but you are still listening to both sides of zero beat. But when you add a sharp CW audio filter to an SSB superhet you will end up with true “single signal reception.” FB Dale.
Oz Tektronix ‘Scope Repair (in Juliano Blue)
Rob is a braver ham than I. When my Tek 465 quit, I tried to fix it, but quickly chickened out.
Very nice that he painted his in Juliano Blue.
Dear Bill and Pete,
Colin M1BUU’s New Receiver Project
Beautifully Ugly! A Homebrew Receiver from the Netherlands (video)
This one is similar to the receiver I’ve been working on: middle of the HF band, discrete components, all analog, 455 kc IF, wooden chassis, eclectic circuit boards. Very cool.
The builder is Ko Tilman. His YouTube channel is here:
https://www.youtube.com/channel/UCqe1Y4StR9cZ8BQDWuoMq9w
I came across Ko’s channel when I was looking for a circuit for an AM detector. I have been experimenting with the standard one diode and two diode (Germanium) circuits, but the receiver doesn’t sound very good when using these circuits. Any recommendations for something a bit better (without getting carried away with complexity)?
About Ko Tilman:
Smoke-Free! On the Air with the W1REX Dayton Hamfest Buddy



























