First Signals from the “Armand HROish” Receiver

I’ve been kind of busy lately with other things, but I have managed to squeeze in a few minutes most days to work on my latest receiver project. I call it the Armand HROish receiver. Armand WA1UQO sent me the big National HRO-style dial and gear box, and he was there at the Manassas hamfest when I bought the dual variable cap that now serves in the front end pre-selector.

I went with a 455 kHz IF. The idea is to have a receiver that tunes from around 6.5 MHz to around 8 MHz so I can do some shortwave listening AND listen to 40 meters.

So far the filter consists of three IF cans (one small transistor can and two larger tube-type cans). The small transistor can was given to me by Michael Rainey AA1TJ – thanks Mike. Doug DeMaw suggested this use of IF transformers in his “Design Notebook.”

At the front end I have a tunable dual tuned circuit filter followed by a 40673 amp.

The mixer is an SBL-1.

1st and 2nd IF amps are a 23 db 50 ohm termination insensitive amplifiers.

I have a second SBL-1 that will be the product detector, but I haven’t built the BFO yet. So today I hooked up two 1N34A diodes in voltage double config and — with a bit of AF amplification, got the receiver inhaling with a diode detector. I could pick up Radio Canada. Then I heard SSB sigs on 40. With no BFO, I decided to put my sig gen on 455 kHz and just wrap the lead around the IF cans. It worked — I could listen to SSB and CW sigs. Very satisfying.

Still to do:
— BFO and product detector.
— Work on AF amp.
— Get my CM-455 crystal mechanical amp in there with some relays around it so I can switch from narrow to broad via the front panel.
Lots of soul in this receiver: All parts either 1) came out of the junkbox, 2) were gifts from friends, or 3) were recent hamfest purchases. The HRO dial from Armand and the IF can from AA1TJ. The 455 kHz filter idea came from Doug DeMaw, the VFO circuit from SSDRA. The VFO base is from Whole Foods and the whole thing is built on a kitchen cutting board. It includes a 40673 and germanium diodes. The VFO amps are in Altoid tins. It will, when finished, go into a big metal box given to me by Tim KI6BGE and shipped east by Pete Juliano. And when I was working on the 1st mixer, I accidentally pricked my finger and a drop of N2CQR blood went onto the breadboard. Of course, I left it there. SOUL!
The Radio Gods are apparently pleased: In the first hour or so of listening, I was rewarded for my efforts when I managed to hear Tim WA1HLR on 40 AM describe his troubleshooting of an old piece of gear. TRGHS.

SolderSmoke Podcast 187: 2nd Anniversary N6QW. Dayton. Bench Reports. Mailbag


SolderSmoke Podcast #187 is available:

http://soldersmoke.com/soldersmoke187.mp3

Second Anniversary of Pete Juliano’s arrival on the SolderSmoke Podcast.

Dayton and FDIM underway

Bench Reports:
Pete:
— Repurposing old Circuitry
— Pete’s small Display
— New Transmitter
— LBS in Japan and at Dayton

Bill:
— S38-E The lipstick has worn off.
— Reduction drive for the Mighty Midget’s Mate
— Back to the Barbados Barebones Receiver:
Which LO to use for 40 Meters with a 5 MHz IF?
Sideband Inversion and “Lower Sideband” filters.
Eradicating WWV with parts from AA1TJ
Improving VFO stability
A bandspread/bandset arrangement with fixed caps
Soul in the Old Machine

“The Amateur is FRIENDLY…”

MAILBAG

A Lot of Soul in the Barbados Receiver

After a rather frustrating period working on the Hallicrafters S38-E, I decided to do something different, maybe work on something that isn’t known as a “widow maker.” So pulled off the shelf an old Doug DeMaw Barbados Superhet Receiver. “Barbados” sounds much nicer than “widow maker.” This design and this particular receiver have quite a history:

— DeMaw presented the receiver in the June 1982 issue of QST. It uses six 40673 dual gate MOSFETS, an op amp for the audio, and a 250 Hz crystal lattice filter at 3.579 MHz using (YES!) colorburst crystals. The local oscillator was a VXO. Doug’s was for 20 meters, but his article provided a lot of info on how to put it on other bands.

— I built one in 1997, building it for 20 CW. That project is described here:

— Sometime around 2000 I bought another one. This one had been built on a FAR Circuits board by Dale Parfitt, W4OP. Dale had used 5 MHz rocks for the filter and had used a varactor tuned circuit for the LO (with a DC-DC converter to increase the range). I put it aside. It sat on shelves in several countries for a number of years. (I even have a THIRD one, a partially stuffed board that Michael Hopkins (the guy who wrote those great stories about Frank Jones coming back to life to retake the 5 meter band)).

— I started working on it again around 2005. We were in London by then. I put it on 17 meters using a capacitor-tuned VXO running up at around 23 MHz. I did a quick and dirty broadening of the crystal filter by simply changing the capacitor values in the filter. This worked, but obviously it needed refinement. As I asked questions about this receiver, Dale Parfitt came to my rescue. It took us both a while to realize that he was advising me on the receiver that he had built. That was kind of cool.

— I used the receiver with my first homebrew SSB transmitter. I had them both running with separate VXO’s, with crystals switched from the front panels. I’m sure there were no other rigs like this on the air anywhere in the world.

— By 2011 we were back in the US and I put my old homebrew SSB station back on the air.

— In October 2014 I was building my first BITX rig. I built it for 17 meters using a 23 MHz VXO. I took the crystals out of the Barebones receiver. Later that month I used an Arduino/AD9850 DDS arrangement as a digital crystal replacement:
It worked, but it looked hideous.

— By January 2015 I had learned a lot about how to characterize crystals and build filters. I decided to take a shot at properly expanding the frequency response of the 5 MHz Barbados filter. I measured the characteristics of the crystals and got the proper cap values for a 3 kHz filter. When I tested it, the width seemed fine, but the ripple was more than I had expected. Kind of disappointed I moved on to other projects.

— Which brings us to today. Escaping from the S38-E, I decided to put the Barbados receiver on yet another band. With sunspot numbers in decline, I opted for 40. And I wanted this to be an analog, L-C VFO project. No DDS, no PLL. It would be all L and C for me, thank you! First I played around with the idea of running the VFO up at around 12 MHz, subtracting the 7 MHz sigs to get to the 5 MHz IF. But then I did a sweep of the filter. First, there was a nice surprise — the width AND the ripple were fine, just what I wanted (I must have had a measuring problem when I checked the ripple before). And the skirt was MUCH steeper on the high side than on the low side. This is why these filters are often called Lower Sideband filters. You get better opposite sideband rejection if you use them as LSB filters.
With the skirt situation in mind, I realized that running the LO at 12 MHz would not be a great idea. Our rule of thumb tells us that if we SUBTRACT the signal with the modulation from the signal without the modulation, we’ll get SIDEBAND INVERSION. So 7 MHz LSB would end up as 5 MHz USB. Not great. Plus, it is hard to get a VFO stable at 12 MHz.

So I opted to run the LO at around 2 MHz. There would be no sideband inversion, and it would be easier to get the oscillator stable. Wary of the threat of harmonics and spurs, I ran the receiver for a few days using an Arduino AD9850 at 2.125 MHz – 2.300 MHz. It worked fine.

I now have the receiver running with a real Colpitts VFO. The inductance is provided by an adjustable, shielded coil at around 1.5 uH (it was on the board) in series with a 3 uH toroid (type 6 yellow). The feedback caps are at 2200 pf with a 1020 cap in series. The main tuning cap is a small air variable with 73 pf max. This only lets me tune about 40 kHz of the band, so, in a variation on the old Main Tune — Bandspread technique, I have a rotary switch that adds capacitance in parallel with the main tuning cap. I can now tune from 7.141 to 7.300. The tuning rate is fine and I didn’t have to mess with a reduction drive.
More Barbados receiver blog posts here:
http://soldersmoke.blogspot.com/search?q=barbados
Kind of amazing that DeMaw designed this thing 34 years ago. A lot of soul in this old machine.

Polyvaricon Reduction Drive

Oh man, we need more of these. Many more. Unfortunately, this may be the only one. I pulled this out of an old piece of mystery-gear given to me back in 1994 by my friend Pericles HI8P. Look at that: dual turning rates, solid construction, and very small. This device seems destined to go into my W4OP-built Barebones Superhet (in the background).

Doug DeMaw’s Rigs Found, Donated to ARRL for Exhibit

http://www.arrl.org/news/museum-donates-doug-demaw-w1fb-homebrew-equipment

This is really good news (Thanks to Pete Eaton for the alert.)

I wonder if the Barebones “Barbados” Superhet was in this batch.

We KNOW where that Tuna Tin 2 is….

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Kansas Mighty Mite

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Broadening the Barebones Barbados Receiver

I‘ve been working on the crystal filter of the Barbados Barebones Superhet receiver. This was designed by Doug DeMaw in 1982. This one was built by Dale Parfitt W4OP and then repeatedly modified by me. It is now on 17 meters with a crystal-switchable VXO. Earlier I had made a very crude attempt to broaden the filter from its original very narrow CW configuration. This week I did this again, but this time I actually characterized the crystals and used Wes’s LDA and GPLA software (from EMRFD) to design the filter.

I played with the capacitor values and finally got the 3 kc bandwidth I wanted, but I’m having trouble getting rid of the ripple. I know this is dependent on the impedances at the two ends. The programs say I need 2000 ohms.

I’m kind of puzzled about how Doug DeMaw did this with his original design. For his crystals and his 250 Hz (!) bandwidth he said he needed 450 ohms. He used 4.7:1 turns ratio transformers at either end and said that by putting 10k resistors across these transformers he got the needed impedance. I can see how this would work looking into the gate of the 40673 IF amp, but looking back at the drain of the 40673 mixer, I’m not so sure that that would yield 10k. (See schematic below.)

But who am I to doubt Doug? So I assumed he was correct about the 10K and I re-wound the transformers with a 2:1 turns ratio, thinking that would get me closer to the needed 2k. But the ripple is still there. I guess I could use a return loss bridge at this point…

I don’t know whether this is worth messing with anymore. The receiver sounds nice. The 3kHz bandwidth gives it a nice sound, and the ripple doesn’t seem to be noticeable That FAR circuits board is tightly packed and difficult to work with. So, should I leave good enough alone, or should I proceed with fanatical ripple eradication. Any advice?

BTW: Why is it that receivers always seem to sound better when opened up (as above) on the workbench?

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Mailbag: Coils Wound Backwards, Last QSO 1981, Visions of Transistors Keeping Him Awake. Paul has THE KNACK



Hi Bill

I’m just getting back into ham radio after 33 years (last QSO: 1981),
want to do it all through homebrew, seem to have the same mindset as
guys like you and Frank K0IYE, bought your book [love it and Frank’s],
and just “discovered” the Soldersmoke podcasts. I’ve been listening to
them with one ear as I bike to and from work (about 40 minutes each way, so it’s almost perfect). I’m employed as a digital geek, but yearn for the days of DeMaw’s prime (worked him once when he was W1CER), when the 40673 ruled. I’m very glad that, 40 years later, people like Farhan can weave discrete analog wonders, even if they later choose to use digital *control* (NOT DSP! No!).

I had to start somewhere with your podcasts archive, so I started with
2014 and really enjoyed your struggles with the Herring-Aid 5. My 1st
receiver was the “DC 80-10” by DeMaw from somewhere around 1970 in QST or the Handbook — used a CA3028 as the product detector — and I had similar struggles. While listening to it, I immediately thought “you wound the feedback coil backwards, you idiot!”

I got my license back in March 2014 and want very badly to get back on
the air with a homebrewed, or at least minimally-kitted, station. I’ve
built the receiver: David White’s (WN5Y) Beginner’s and Experimenters
receiver[1] heavily modified, have a long wire antenna up, a decent RF
ground, and all the parts I need for QRP z-match tuner, swr meter, T/R
switch, sidetone, and IRF510-based transmitter. Target: 40m CW by the middle of December, 30m in the couple of months after that with a
fully-Manhattan-style Barebones Superhet and another IRF510
transmitter. Then one of these BitX things. It’s been a couple of
decades since I felt that there weren’t enough hours in the day. Some
nights I can’t sleep, what with all these transistors and simple analog
ICs whirling around…

Anyway, keep it up, I’ll be listening.

— Paul Lender, AD0HQ

[1] I built an Arduino/AD9850 DDS — a la AD7C — and used it to tune a
4-crystal filter (10-cent crystals from Tayda!) for the receiver with
the same Rigol scope that you use. I tried, really tried, to do it with
an analog RF signal generator. Change is good. Change is good.

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Pete’s 17 Meter VXO Transceiver (Video)

Pete:

I like it! You and I may be the only people in the world with that kind of VXO range control switch on the front panel!
I checked my VXO. I run it at around 23 MHz. I use two single crystals, also switched by a relay.
The 23.144 rock tunes from 23.127 to 23.151 24 kHz
The 23.166 rock goes from 23.144 to 23.168 24 kHz
So I could have had 48 kHz were it not for the overlap. As it is, I get 41 kHz. Not bad.
The reason I went with this LO freq was that I had these crystals from the Dale Parfitt/Doug DeMaw Barebones Barbados Receiver. DeMaw had used color burst rocks for a 3.579 MHz IF, but Dale shifted up to 5 MHz. I could occasionally hear WWV! (But with the 3.579 I heard W1AW in the IF!)
73
Bill

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WA7MLH’s RD16HHF Amplifier

OK, so now that I have the MOXON in the air, my thoughts are turning to amplifiers and a possible winter project. Hey, even QRP guru Doug DeMaw conceded that every once in a while a fellow needs a few more db. And the sunspot count will be dropping.

On the BITX group there has been an interesting discussion of using RD16HHF MOSFETs in place of our familiar IRF-510s. I thought these devices were new, but some Googling this morning led me back to the wonderful website of QRP giant (hey, he is IN SSDRA!) Jeff Damm, WA7MLH. Jeff has been using these devices for quite some time. As with all of Jeff’s projects, I find his EXTREME UGLY building methods to be inspirational and reassuring. Even if you have been there before, you should visit his site:


Even his QRZ.com page makes you want to build something:

Thanks Jeff!

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FDIM Midnight Mojo Ceremony (Tuna Tin 2)

Tyson Tuna Tin Two


An important message From Rex,
Transcendental Titan of the Tuna Tin Twos:

——————–
Fans of the Ancient Sacred Relic,

If you have a little QRP rebel in you, like me, and are a fan of Ancient Sacred Relic, i.e. The Original Tuna Tin 2 transmitter, and all things housed in round metal containers usually designed for fish products and pineapple, and maybe cats if VERY thoroughly cleaned, then you might want to bring your Tuna Tin 2 rig to FDIM!

Around midnight, after the scrum leaves the FDIM Club night gathering, there will be a Tuna Tin 2 Midnight MOJO ceremony! THE one and only ORIGINAL Tuna Tin 2 transmitter will be on hand for this solemn occasion where major QRP MOJO is transferred from the Ancient Sacred Relic into the tuna can inductees in attendance. Admission is free but you MUST bring a MOJOee tuna can housed rig for entrance to the ritual.

NO rectangular or mint tin equipment will be admitted!! NO unaccompanied minors OR adults OR adults who act like minors will be admitted.

TT2 QRP MOJO will be transferred….FUN will be had…..PRIZES will be raffled off!

If you think you might like to be there for the Tuna Tin 2 Midnight MOJO ceremony remember to pack a tuna can or reasonable facimile (307 (3 + 07/16″ diameter) industry standard 2 piece or 3 piece can) housed TT2 style rig in your travel bag!!

REMEMBER: NO rectangular or mint tin equipment will be admitted!! You must have a TT2 inspired rig in you personal possession to gain
admittance! NO exceptions!!

Respectfully submitted,
Rex W1REX The TUNA Tinman!

——————–
I will not be at Dayton, but I might be able to lend my TT2 (seen above with Tyson) should some worthy radio amateur wish to participate in the midnight ritual. Time is short, so if you are interested, send me an e-mail explaining why you are worthy.

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“That 70s Show”: Steve “Snort Rosin” Smith Restores a 70’s era Tuna Tin 2




Hi Bill,

Your recent stories about your TT-2 and original TT-2 “mojo transfer” prompted me to resurrect my TT-2 ‘resto’ project.

The attached photos show my 70s era TT-2 obtained for $5 from a QRP-L member. This is how I received it and you can see that it’s almost a duplicate copy of the original, complete with ‘phenolic’ substrate PC board material and hand-scrawled traces.

I have collected most of the components necessary to convert it to a look-alike of Doug Demaw’s 1976 item. I already have 1 or 2 of the proper Radio Shack RF chokes but lack one more to have the complete set and I’m about to grab some original Radio Shack 276-1617 transistors. The rest of the missing/incorrect parts I can drag out of the ever expansive Snort Rosin junque box.

By hand selecting the two transistors for max. power gain I hope to eek 300 mW out of the thing.

Anyway, hope you enjoy the shots and I’ll send more when it’s finished.

73…….Steve Smith WB6TNL
“Snort Rosin”

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I Too Built a Tuna Tin 2

I didn’t plan on doing this. I didn’t even really want to do this. I’ve become a phone guy — I’m not into CW anymore. I figured I’d just finish the Herring Aid 5 receiver and settle the score from 1976 and that would be it. But everything I read about the Herring Aid 5 included references to the iconic Tuna Tin 2. Obviously I was also under the strong influence of my late February encounter with the original TT2 at the Vienna Wireless Winterfest. That Mojo is powerful stuff! Then my wife brought home this can of Russian tuna. The dimensions were perfect. Then I looked in my junkbox and found 40 meter CW crystals. That was it. I had to do it.

I built mine Manhattan style, using several of W1REX’s fantastic Me-pads. I also used as the final a transistor that Rex gave me at Winterfest. Thanks Rex. Soul in the New Machine.

I’m getting about 200 mW out. I;m on 7030 kHz and 7040 kHz and 7110 kHz. I have the TT2 up with my Drake 2-B (Herring Aid 5 integration will come later). I can feel the Mojo.

I just had my first contact with the TT2: I called CQ on 7110 and AB2RA came back. Jan was running 20 watts from an old 807 rig, listening with an old Hammarlund. So it was HB transmitter and vintage receivers on both ends! FB!

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Some notes on the Herring Aid 5



Sure, this receiver is not “state of the art.” But that’s the whole point. I wanted to finish the receiver project that I couldn’t finish back in 1976.

I tried to stick as close as possible to the original design and parts. NORCAL came up with an updated schematic in 1998 with parts that are more readily available. But Designer Jay Rusgrove was shooting for something that could be built with all the parts coming from Radio Shack. I think that is probably one of the factors that attracted me to the project way back when. That’s why Jay went with varactor tuning (no hard-to-get variable caps!). And that’s why he used coils that were wound on Radio Shack 10uH RF chokes (no need for hard-to-find toroidal cores). In this sense there is some common ground between the BITX rigs and the Herring Aid 5.

I stuck with the RF-choke as a coil idea for the VFO, but went with the NORCAL-prescribed toroids for the front end and mixer coils. (I may go back and try to use chokes in these circuits, but I’m not sure my junk-box will yield the kind of RF chokes that Jay used).

I wish I had known a few things when I was building this back in 1976: More knowledge about how to wind the coils would have been a big help. I wish I had realized that I could use a SW receiver to get the oscillator on the right frequency. I guess this was in the days before Ugly and Manhattan building techniques, but it would have been nice to know that there was no need to actually etch a board for this project (I did!).

The coils really are a bit tricky. Jay didn’t use any trimmer caps, so I guess you had to just hope that the front end coil and cap resonated somewhere near 40 meters. As for tuning the oscillator, Jay recommended scrunching and un-scrunching the turns on the RF choke. Yikes! Give me some trimmer caps!

I also found that you have to watch the level of the RF going from the oscillator to the mixer. Too much, and the receiver is deaf. Too little, same result. You need to experiment a bit with the number of turns on the pick-up coil from the oscillator.

The warnings about the pitfalls of that single BJT mixer were right on the mark: Lots of AM SW breakthrough. But I kind of like the background music. Strong RFI from local FM broadcast stations was another story (WMZQ is a country music station!). I reached into my junkbox and found a low-pass filter from a Heathkit DX-60. I just put that between the antenna and the receiver and the country music was GONE!

I really love this little receiver. I have it playing 40 meter CW as I type. It sounds great. I feel the urge to built a Tuna Tin 2 and put both of them on 40.

In the original Tuna Tin 2 article, Doug DeMaw notes that Jay Rusgrove was thinking of doing a companion receiver and says that he was thinking of calling it the “Clam Can 5” ! There were jokes about receivers for hams with “tin ears” and about there being “something fishy” about these rigs.

Thanks to Doug DeMaw and Jay Rusgrove and QST for bringing us these little circuits.

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Tuna Tin Mojo Transferred to BITX17!!!!!!

It happened at the Vienna Wireless Society’s Winterfest Hamfest today in Northern Virginia.
That is Doug DeMaw’s original Tuna Tin.
This may be the first time TT Mojo has been given to a phone rig.
Doug DeMaw would, I’m sure, approve.

Thanks Rex!

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The QRP Mojo Ceremony

More from Lobstercon (from N2HTT):
http://n2htt.net/2013/11/24/there-are-lobsters-in-the-woods/
And thanks to Pete, VE2XPL, for alerting me to all this.

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W4OP — Earth-Moon-Earth and Another Barebones Superhet

Years ago I bought a Barebones Superhet from Dale Parfitt on E-bay. Several years after that, having forgotten who I bought it from, I was asking questions about how to get it working on 17 meters. Dale jumped in with some very helpful e-mails. It took us both a while to realize that I was working on the receiver that he had built. Dale is active in a really wide range of ham radio activities, everything from QRP to EME. Check out his homebrew projects here (I really like his Solid State Drake 2-B!) http://www.parelectronics.com/par-homebrew-projects.php
And his vintage projects here: http://www.parelectronics.com/vintage-radio-restoration.php
And here’s what Dale has been doing with the Moon (that’s his 15 foot dish in the picture):

Hi Bill,

I thought of you today when I won a Bare Bones Barbados RX on eBay for $5. I am going to team it with a DDS VFO and a matching TX.Some parts are apparently missing, but i have a huge junk box and also know how to order from Mouser should the junk box fail me.

Right now I am putting my solid state 650W 1296MHz EME amp , Power Supply, meters etc. in its waterproof cabinet so I can mount it right at the dish and not incur any feedline losses.

1296 is probably the best EME band. Power is getting easier and easier to acquire (although solid state is around $5/watt), dishes are fairly easy to acquire or build and perhaps most importantly, we all use circular polarity feeds with no relays/hybrids. Activity weekend can sound like 20M, with a number of stations just ragchewing on CW and SSB.
73,

Dale W4OP
for PAR Electronics, Inc.
http://www.parelectronics.com

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Standard Computer Crystals for 17 Meter SSB VXO and IF Filter

Pete Juliano, N6QW, is an electronic genius. The ideas in his SPRAT article will be of great use to all those who share in Doug DeMaw’s devotion to VXOs and reluctance to spend money. I’m really tempted to go back and re-do my BITX using Pete’s 11.52 MHz computer crystal super-VXO and 4.9152 IF (I could then take my expensive 23.1 MHz crystals and put them back in my Doug DeMaw Barebones Superhet). I also like Pete’s DPDT reed relay crystal switcher too. Three cheers for Pete Juliano, Doug DeMaw, and SPRAT! And thanks to WB9FLW for reminding us of Pete’s articles.

Hi Bill,

Your BITX17 really has me fired up! I came across an interested Super VXO by Pete N6QW for use on 17 Meters.

He uses standard computer xtals (4.9152 MHz for the IF) and (3 – 11.520 MHz freq doubled in the VXO)

This gets you on 18.120 to 18.150 using these two standard xtals.

See Link Below:

http://www.jessystems.com/SPRAT%20Article.pdf

https://www.homebrewradio.us/blog/wp-content/uploads/2013/11/2320MHz20VXO.jpg

Thanks for all your efforts they are much appreciated!!

Best Wishes,

Pete WB9FLW

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