{"id":6448,"date":"2011-09-21T09:55:00","date_gmt":"2011-09-20T23:55:00","guid":{"rendered":"https:\/\/www.homebrewradio.us\/blog\/2011\/09\/21\/mike-kl7rs-hw-8-dsb-mod\/"},"modified":"2025-07-21T21:00:59","modified_gmt":"2025-07-21T11:00:59","slug":"mike-kl7rs-hw-8-dsb-mod","status":"publish","type":"post","link":"https:\/\/www.homebrewradio.us\/blog\/2011\/09\/21\/mike-kl7rs-hw-8-dsb-mod\/","title":{"rendered":"Mike, KL7R&#8217;s HW-8 DSB Mod"},"content":{"rendered":"<p><a onblur=\"try {parent.deselectBloggerImageGracefully();} catch(e) {}\" href=\"https:\/\/www.homebrewradio.us\/blog\/wp-content\/uploads\/2011\/09\/hw8mod1s.jpg\"><img decoding=\"async\" style=\"display: block; margin: 0px auto 10px; text-align: center; cursor: pointer; width: 400px; height: 300px;\" src=\"https:\/\/www.homebrewradio.us\/blog\/wp-content\/uploads\/2011\/09\/hw8mod1s.jpg\" alt=\"\" id=\"BLOGGER_PHOTO_ID_5654750439450949250\" border=\"0\" \/><\/a><span style=\"font-size:130%;\"><span style=\"font-weight: bold;\">The HW-8 rehab project of Ed, WA3WSJ, has led to a nice discussion on QRP-L about the possibility of using the HW-8 as a DSB rig. Mike, KL7R, did such a mod on his HW-8 many years ago and used it successfully in the field in Alaska. Read his story here: <\/span><br \/><a style=\"font-weight: bold;\" href=\"http:\/\/kl7r.ham-radio.ch\/hw8\/hw8story.html\">http:\/\/kl7r.ham-radio.ch\/hw8\/hw8story.html<\/a><\/p>\n<p><span style=\"font-weight: bold;\">Nick, WA5BDU, and I have been discussing the possible need for an additional mod to put the HW-8&#8217;s final in linear mode. The picture above is of Mike&#8217;s rig, with the finals unbiased. Check out the scope. Looks pretty good to me!<\/span><\/p>\n<p><span style=\"font-weight: bold;\">Here&#8217;s the e-mail exchange: <\/span><\/span> <\/p>\n<div class=\"msgheader\">\n<div class=\"subjectbar\">\n<div>\n<h1 id=\"message_view_subject\"><span style=\"font-size:100%;\">Re: [QRP-L] WA3WSJ Heathkit HW-8 Rebuild Status<\/span><\/h1>\n<div id=\"message_view_date\" class=\"date\"><nobr>Monday, September 19, 2011 7:32 AM<\/nobr><\/div>\n<\/p><\/div>\n<\/div>\n<div class=\"vcard\">\n<div class=\"row\">\n<div class=\"label\">From: <\/div>\n<div class=\"details\">\n<div class=\"abook\"><span class=\"email\">&#8220;Nick-WA5BDU&#8221; <nick-wa5bdu@suddenlink.net><\/nick-wa5bdu@suddenlink.net><\/span><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<div class=\"row\">\n<div class=\"label\">To: <\/div>\n<div class=\"details\">&#8220;Bill Meara&#8221; <n2cqr@yahoo.com><\/n2cqr@yahoo.com><\/div>\n<\/div>\n<div class=\"row\">\n<div class=\"label\">Cc: <\/div>\n<div class=\"details\">qrp-l@mailman.qth.net, sigcom@juno.cm<\/div>\n<\/div>\n<\/div>\n<\/div>\n<p> I had the same thought regarding amplifier class, and Steve, WB6TNL also emailed the same observation.<\/p>\n<p> The balanced modulator is inserted between the driver and final amplifier, which has no fixed bias and has its emitter grounded, so it&#8217;s definitely class-C. I do note that the balanced modulator is passive and probably has 6dB or more of loss, so you&#8217;re getting a pretty good drive reduction. And Mike said he adjusted the audio while watching the RF output until there was minimal flat topping on a scope. So I wonder if it&#8217;s possible to keep things fairly linear if the power is kept quite low?<\/p>\n<p> At any rate, I love the idea. Here&#8217;s Mike in the 70s. He has an HW-8 he&#8217;s familiar with, and he&#8217;s reading SSDRA. Going over the simple DSB generation examples, he thinks &#8212; why not stick this in the RF train of my HW-8?<\/p>\n<p> 72-<\/p>\n<p> Nick, WA5BDU<\/p>\n<p> On 9\/19\/2011 4:36 AM, Bill Meara wrote: Nick: I enjoyed reading about your HW-8 adventure, especially the part about Mike&#8217;s work with this rig. I remember talking to him about it, and I&#8217;ve since come across some articles describing similar DSB mods. One thing that all of these plans lack, however, is a modification to the PA. It is Class C in the HW-8, and would need to be made linear for DSB service, correct? 73 Bill N2CQR<\/p>\n<p> &#8212; On <b>Sun, 9\/18\/11, Nick-WA5BDU <i><a rel=\"nofollow\" class=\"yiv979450392moz-txt-link-rfc2396E\" target=\"_blank\" href=\"http:\/\/us.mc1261.mail.yahoo.com\/mc\/compose?to=nick-wa5bdu@suddenlink.net\"><nick-wa5bdu@suddenlink.net><\/nick-wa5bdu@suddenlink.net><\/a><\/i><\/b> wrote:<\/p>\n<p> From: Nick-WA5BDU <a rel=\"nofollow\" class=\"yiv979450392moz-txt-link-rfc2396E\" target=\"_blank\" href=\"http:\/\/us.mc1261.mail.yahoo.com\/mc\/compose?to=nick-wa5bdu@suddenlink.net\"><nick-wa5bdu@suddenlink.net><\/nick-wa5bdu@suddenlink.net><\/a><br \/> Subject: Re: [QRP-L] WA3WSJ Heathkit HW-8 Rebuild Status<br \/> To: <a rel=\"nofollow\" class=\"yiv979450392moz-txt-link-abbreviated\" target=\"_blank\" href=\"http:\/\/us.mc1261.mail.yahoo.com\/mc\/compose?to=qrp-l@mailman.qth.net\">qrp-l@mailman.qth.net<\/a><br \/> Date: Sunday, September 18, 2011, 9:44 PM<\/p>\n<p> Sounds like a great project (or projects!) Ed.<\/p>\n<p> I&#8217;m working on an HW-8 also. Bought it at a hamfest this Spring at a<br \/> good price, but suspected it might have some issues. When I started<br \/> playing with it I noted that transmit power was down, the loading<br \/> control was stuck, and there was no sound from the receiver.<\/p>\n<p> The receiver issue was the most challenging and I eventually tracked it<br \/> to a leaky transistor in the T\/R circuit which was activating the mute<br \/> function even when key up. I suspect that the transistor&#8217;s problem may<br \/> have been due to the lack of a de-spiking diode on the T\/R relay&#8217;s coil<br \/> so I added one.<\/p>\n<p> So far I&#8217;m not keen on modifying the rig and am even keeping the RCA<br \/> connector (spent an outrageous $5 for a RCA to BNC adapter from Radio<br \/> Shack). Well, maybe not outrageous, but I&#8217;m pretty cheap. Other than the<br \/> diode, I did add a 1A fuse and a reverse polarized diode downstream of<br \/> it for reverse-polarity protection.<\/p>\n<p> After going thoThe HW-8 rehab project of Ed, WA3WSJ, has led to a nice discussion on QRP-L about the possibility of using the HW-8 as a DSB rig. Mike, KL7R, did a mod on his HW-8 many years ago and used it successfully in the field in Alaska. Read his story here:<br \/><a href=\"http:\/\/kl7r.ham-radio.ch\/hw8\/hw8story.html\">http:\/\/kl7r.ham-radio.ch\/hw8\/hw8story.html<\/a><\/p>\n<p>Nick, WA5BDU, and I have been discussing the possible need for an additional mod to put the HW-8&#8217;s final in linear mode. The picture above is of Mike&#8217;s rig, with the finals unbiased. Check out the scope. Looks pretty good to me!<\/p>\n<p>Here&#8217;s the e-mail exchange: ugh most of the alignment procedure (I don&#8217;t have a tool<br \/> that will reach the bottom coils of the dual-coil adjustable inductors),<br \/> the VFO looks good and the power output seems about right.<\/p>\n<p> It was nice that QRP Afield and the Washington Salmon Run were going<br \/> right after I did my repairs, so I was able to make ten or so QSOs to<br \/> try it out. It also reaffirmed the idea that QSOs can come pretty easily<br \/> at 1 or 2 watts out &#8212; you don&#8217;t need the full pentawatt. I had my first<br \/> QSO with the rig the night before, when it was fitting that I worked a<br \/> guy running a HW-101 who said he also had a HW-8. Heath to Heath at<br \/> random &#8212; what are the odds?<\/p>\n<p> I find that if I buy a used rig and have to work on it to get it going,<br \/> I develop a greater appreciation for it. If the repair is successful,<br \/> that is.<br \/> The HW-8 rehab project of Ed, WA3WSJ, has led to a nice discussion on QRP-L about the possibility of using the HW-8 as a DSB rig. Mike, KL7R, did a mod on his HW-8 many years ago and used it successfully in the field in Alaska. Read his story here:<br \/><a href=\"http:\/\/kl7r.ham-radio.ch\/hw8\/hw8story.html\">http:\/\/kl7r.ham-radio.ch\/hw8\/hw8story.html<\/a><\/p>\n<p>Nick, WA5BDU, and I have been discussing the possible need for an additional mod to put the HW-8&#8217;s final in linear mode. The picture above is of Mike&#8217;s rig, with the finals unbiased. Check out the scope. Looks pretty good to me!<\/p>\n<p>Here&#8217;s the e-mail exchange: <br \/> The HW-8 has an interesting mixture of modern and semi-vintage (70s)<br \/> features. Some things I found interesting were &#8211;<\/p>\n<p> It uses a LM3900 quad Norton op-amp for the active audio filter, one<br \/> stage of audio amplifier, and the sidetone oscillator.<\/p>\n<p> The final amplifier is a 2N4427 with a small heat sink. According to the<br \/> data sheet it is rated for 1W output at 175MHz and has GWB of 500MHz.(I<br \/> assume that&#8217;s original &#8212; I was sort of surprised it wasn&#8217;t &#8220;house marked&#8221;.)<\/p>\n<p> It has a direct conversion receiver but has a heterodyne frequency<br \/> generation system. The product detector is an MC1496 balanced modulator IC.<\/p>\n<p> The VFO tunes the same linear scale 250kHz on each band, 8.645MHz to<br \/> 8.895MHz with a reduction drive. Pretty state of the art for the 70s.<\/p>\n<p> Heath rates power the old way with power \/input\/ of 3.5, 3.0, 3.0 and<br \/> 2.5 watts input from 80 through 15.<\/p>\n<p> Bandswitching, covers 80, 40, 20, 15 meters.<\/p>\n<p> The audio output stage is a small transistor in a common emitter<br \/> configuration with a 1k\u2126 resistor in the collector lead.So it can only<br \/> put out a small amount of AF power and into a high impedance (1k)<br \/> load.Has a mono \u00bc inch phone jack and no speaker.<\/p>\n<p> Keying is by pulling 12V to ground like in a modern transceiver.There\u2019s<br \/> a keying offset of 750 Hz and you tune to the HIGH side to get on frequency.<\/p>\n<p> Antenna switching is done by a relay with adjustable drop-out time for<br \/> semi-QSK.<\/p>\n<p> Relative power output meter, not used on receive.<\/p>\n<p> While doing web searches on the HW-8, I came across the web site of<br \/> Mike, KL7R (SK), late co-host of Solder Smoke.<\/p>\n<p> <a rel=\"nofollow\" target=\"_blank\" href=\"http:\/\/kl7r.ham-radio.ch\/hw8\/hw8story.html\">http:\/\/kl7r.ham-radio.ch\/hw8\/hw8story.html<\/a><\/p>\n<p> The idea that he put the HW-8 on DSB with such a simple mod really<br \/> impressed me. I think I&#8217;m going to fool with some DSB stuff in the<br \/> future, although I&#8217;m not sure I&#8217;ll try it with the HW-8.<\/p>\n<p> 72,<\/p>\n<p> Nick, WA5BDU<\/p>\n<p>Our book: &#8220;SolderSmoke &#8212; Global Adventures in Wireless Electronics&#8221;<a href=\"http:\/\/soldersmoke.com\/book.htm\">http:\/\/soldersmoke.com\/book.htm<\/a>Our coffee mugs, T-Shirts, bumper stickers: <a href=\"http:\/\/www.cafepress.com\/SolderSmoke\">http:\/\/www.cafepress.com\/SolderSmoke<\/a>Our Book Store: <a href=\"http:\/\/astore.amazon.com\/contracross-20\">http:\/\/astore.amazon.com\/contracross-20<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The HW-8 rehab project of Ed, WA3WSJ, has led to a nice discussion on QRP-L about the possibility of using the HW-8 as a DSB rig. Mike, KL7R, did such a mod on his HW-8 many years ago and used it successfully in the field in Alaska. Read his story here: http:\/\/kl7r.ham-radio.ch\/hw8\/hw8story.html Nick, WA5BDU, and &hellip; <a href=\"https:\/\/www.homebrewradio.us\/blog\/2011\/09\/21\/mike-kl7rs-hw-8-dsb-mod\/\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;Mike, KL7R&#8217;s HW-8 DSB Mod&#8221;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":6449,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[33,149,15,272],"tags":[],"class_list":["post-6448","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-dsb","category-heathkits","category-hw-8","category-kl7r"],"_links":{"self":[{"href":"https:\/\/www.homebrewradio.us\/blog\/wp-json\/wp\/v2\/posts\/6448","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.homebrewradio.us\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.homebrewradio.us\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.homebrewradio.us\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.homebrewradio.us\/blog\/wp-json\/wp\/v2\/comments?post=6448"}],"version-history":[{"count":1,"href":"https:\/\/www.homebrewradio.us\/blog\/wp-json\/wp\/v2\/posts\/6448\/revisions"}],"predecessor-version":[{"id":6450,"href":"https:\/\/www.homebrewradio.us\/blog\/wp-json\/wp\/v2\/posts\/6448\/revisions\/6450"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.homebrewradio.us\/blog\/wp-json\/wp\/v2\/media\/6449"}],"wp:attachment":[{"href":"https:\/\/www.homebrewradio.us\/blog\/wp-json\/wp\/v2\/media?parent=6448"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.homebrewradio.us\/blog\/wp-json\/wp\/v2\/categories?post=6448"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.homebrewradio.us\/blog\/wp-json\/wp\/v2\/tags?post=6448"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}